Don’t miss out, join us for drinktec 2017!

Drinktec 2017, 11th to 15th September, Munich
Visit us at stand 217 – hall B1

There’s a buzz in the air, and we here at Murphy & Son are thrilled to be a part of it. Yep, it’s not long until drinktec 2017, are you going? We look forward to seeing you there!

Drinktec is the world’s leading trade fair for the beverage and liquid food industry; attended by manufacturers from across the world, who come together to meet with suppliers and distributors, and generally expand all areas of their network.

With a real sense of growth and innovation gaining momentum in our company this year, the opportunities of drinktec feel all the more valuable and exciting. We look forward to seeing many friends and building new commercial relationships across the industry in Munich.

Drinktec has been held by Messe Muenchen in Munich since 1951, and the four-year event cycle we know today was introduced in 1985. It is expected that approximately 1,600 exhibitors and 70,000 visitors will attend drinktec 2017, occupying 14 exhibition halls, totalling 150,000 square meters!

But, what can you expect from the Murphy & Son Ltd stand at this year’s show?

At the heart of our drinktec venture is our philosophy of quality, consistency and support.

  • Learn about our extensive range of products, formulated and manufactured to improve the quality of your brew.
  • Expand your knowledge of the methods that will ensure consistency across your production line, every time you brew.
  • Talk with our technical team of Master Brewers, here to support you every step of the way and answer any queries, big or small.

We couldn’t be more proud of our 130-year history as manufacturers and experts within the brewing industry, as part of a global and passionate community looking forward to another 130 years of great brews. We would like to thank Brew Dog, Tiny Rebel and Wild Beer Co (more tbc) for supporting our stand with samples this year. So, we hope you’ll join us for a beer as you investigate drinktec 2017.

Drinktec 2017: The entire world of brewing expertise

Banner

Consultancy Corner – Beer Dimensions

Consultancy Corner – Master Brewers Paul Buttrick and Derek Orford: Beer Dimensions

Beer Dimensions have been sharing beer and brewing expertise with new and old brewers alike, since 2005.

Paul Buttrick and Derek Orford, both qualified Master Brewers, have held senior positions in a number of breweries producing famous brands such as Boddingtons, Murphy’s Stout, Heineken, Stella Artois and Tooheys. Their experience covers all aspects of beer and brewing technology and know-how, supporting breweries in the UK and internationally.

Craft/Microbrewery Start-Up & Development
Paul and Derek have successfully supported a number of start-ups, both in the UK and Europe, from feasibility study all the way through to commissioning and ongoing support.

Process Design & Optimisation
This covers both new and existing plant, to improve beer quality, production efficiency, and capacity utilisation.

Troubleshooting
Years of experience, and the highest level of technical know-how, enable a service to be delivered for any quality issue, related to any aspect of the process.

Designing & Developing Recipes
Beer Dimensions has developed many award-winning brands from scratch, across a wide range of beer styles.

License & Franchise Brewing
Both partners have been closely involved as both licensors and licensees of big beer brands. Paul worked with Cobra Beer for a number of years, whilst Derek is currently supporting the international rollout of Toast Ale.

Beer Tasting & Flavour Profiling
As accredited tasters with a number of breweries, and experienced beer judges, both partners have a detailed understanding of beer flavour, and the process design and raw material selection needed to create something new or improve the drinker’s appreciation of your beer.

Promoting Beer & Beer and Food Matching
Derek qualified as a Beer Sommelier in 2013, teaches for the Beer Academy, and has run a number of successful beer and food events.

Aligning Brands with Consumer Needs
Paul and Derek have worked closely with Sales and Marketing teams to ensure brewers and marketers have a clear, unambiguous understanding of what the drinker is looking for and how this is to be delivered by the brewer.

Beer Writing
Paul has written a number of well-regarded articles for brewing industry journals covering key parts of the brewing process.

Locum Brewing & Training
For breweries which need more sustained technical support, brewery leadership, or brewer development, Derek is available for longer assignments, both at home in the UK and abroad.

Get In Touch

For some glowing testimonials, and more, come and check out www.beerdimensions.com or contact Derek at derek.orford@beerdimensions.com or on 07794 215404.

 

Photos: MUSA Brewery, Lisbon, one of the many start-ups supported by Paul & Derek

What is Adhol No. 10 and why use it?

An additive used for blending with Caustic Soda solutions supplying a source of active oxygen…

Adhol No. 10 is an additive used for blending with Caustic Soda solutions. It is specifically designed to boost the detergency of not readily saponified or hydrolysed soils by supplying a source of active oxygen.

adhol-10-30-kgs-liquid-r-hz

Adhol No. 10 is designed primarily for applications in Breweries, Beverage, Dairies and Food Processing plants; it is also suitable for use in other high care industries.

USE INSTRUCTIONS

In use concentrations of Adhol No. 10 are application dependent and should be established during trials. For occasional deep cleans, concentrations will typically be between one third to one half of the caustic v/v concentration. If Adhol No. 10 is used for routine cleaning lower concentrations should be used, typically between one tenth to one quarter of the caustic v/v concentration. Maximum concentrations will typically be
0.5% v/v. Cleaning temperatures should be optimised during trials, but for maximum benefit must be between 70 – 80°C. Temperatures should not be allowed to exceed 85 – 90°C, at this level the evolution of oxygen will be very rapid and the detergency benefit will be lost.

It is important to note that long term poor control of concentration through over dosing, poor control of temperature, or local hot spots could result in discolouration of Stainless Steel.

Adhol No. 10 is not designed for direct food contact.

The following are typical example applications, users should refer to Cleaning Instruction Cards for specific guidance. Other applications should be discussed with your Holchem Consultant. General Use. The addition of Adhol No. 10 to caustic causes the evolution of oxygen bubbles, these have a scouring and oxidising effect on soils.
Although Adhol No. 10 can be added at any point in a CIP or boil-out clean, it is better to run for approximately one third of the CIP cycle with caustic before adding Adhol No. 10.

A second additive can then be introduced two thirds of the way through the clean. Using this split dosing technique will reduce the potential for discolouration of Stainless Steel surfaces. Alternatively the dose should be delivered slowly over the entire cleaning cycle. Because Adhol No. 10 evolves oxygen bubbles it is essential to ensure that the circulation loop is vented, or, if fitted, pressure relief valves are operating.

In some applications excess foam may be generated, in these circumstances Adhol No. 10 can be used in conjunction with Defoam.

BENEFITS
· Adjustable rate of addition to meet requirements.
· Cost effective.
· Boosts performance of caustic solutions.

 

Consultancy Corner – Master Brewer Mark Tetlow

Introduction to services…

mark tetlowCan I introduce myself?

My name is Mark Tetlow BSc Brew. Dipl Brew.

I have been working in the brewing industry for the last 30 years.

I am the founder of The Beer Hub – a valuable resource for brewers and publicans.

mt@thebeerhub.co.uk

www.thebeerhub.co.uk

The Beer Hub exists to offer a range of Consultancy Services allowing brewers and publicans to to ensure the safety, quality and consistency of serve.

beer hubThe Beer Hub also offers a range of beer events that can be tailored to meet your needs. These events are a great way to educate and enthuse your staff while raising the profile of your beers.

One area I am keen to help brewers and pub owners with is supporting the quality of their beers in trade. Recent articles I have  written for Cellar Craft have had very positive responses from the industry and has led on to me working with a number of companies who have identified that the integrity of their brands can be seriously affected by poor practices at the point of dispense.By designing and delivering bespoke onsite training and support packages The Beer Hub is able to help mitigate some of these issues.

beer hubWorking with a local micro brewery I have developed a beer brand BeerHub #1 a golden ale that is dry hopped with Mosaic hops to give it a soft apricot fruity nose.

The beer came second in the local CAMRA beer festival and is now sold in a number of pubs across the Midlands. I also work with big and small brewers covering everything from brewery start ups to supporting a National Brewers craft ale strategy and even acting as a consultant to a client looking to introduce Kombucha, fermented tea, into the market.

A bit about me

mark tetlow 2

After graduating from Heriot Watt Brewing school I have worked for a number of regional brewers namely Sam Smiths, Marston and latterly at Everards where I was the Quality Assurance Manager responsible for the quality of their products from raw materials through to final beer dispense.

I have been very fortunate to work in all areas of the brewing process and also to work within the trade which I believe gives me a unique insight as not many brewers can claim to have worked from grain to glass. Part of my responsibilities have been to run Technical Services departments and in this role I have been involved in training and auditing licences to ensure that the quality products brewed in the brewery are served to the end consumers as the brewer intended.

Over the last 10 years I have run numerous Meet the Brewer events in pubs and venues across the country, speaking to over 8000 customers sharing my passion for beer, brewing and beer food matchings.
In 2016 I successfully gained the Beer Academy’s Beer Sommelier award becoming the first Beer Sommelier in Leicestershire. I now train on behalf of the Beer Academy and run customer beer classes across the UK. I have also written articles for the press and spoken on the radio about beer and beer and food matchings.

Please take a look at The Beer Hub for a full description of the areas that I cover.
Tel: 07752 200280

Consultancy Corner – Master Brewer Martin Cullimore

cullimore

E-mail: martin@cullibrew.com                                                          Mobile: 07793 47 25 47

         Website: Cullibrew.com

 

martin

Master Brewer [Institute of Brewing & Distilling]

I have over 40 years experience as a professional Brewer.

The Beers I have brewed have won numerous awards including the CAMRA Beer of the Year.

I have extensive experience in innovation including new product development and new packaging formats.

I was the longest serving Head Brewer in the country.

I can offer professional advice on:

  • All aspects of Brewing, Fermentation & Packaging techniques
  • Technical troubleshooting
  • Yeast Handling
  • Sensory Training [Flavour Identification/Taste Panel Training]
  • Brewery Auditing
  • Brewery Plant Design & Commissioning
  • Plant Cleaning & Sterilization
  • Raw Material Specification and Purchasing
  • Quality Control
  • Quality Assurance [SALSA & FSQ]
  • Packaging innovation e.g. KeyCask, KeyKeg.
  • Health & Safety including Risk Assessments
  • Food Safety/HACCP Systems
  • HMRC Beer Duty
  • Microbiology

Additional Skills/Qualifications/Information

  • Qualified Taster Trainer
  • HACCP Level 3
  • Health & Safety
  • Risk Assessments
  • C.O.S.H.H.

Cleaning in the Brewery with Murphy and Son

There are three basic standards of cleaning

  1. Physically Clean – visually clean
  2. Chemically Clean – clean to a standard where anything coming into contact with the surface suffers no chemical contamination.
  3. Microbiologically Clean – clean and sterile so that there is no physical or micro-biological contamination.

Keeping you brewery clean

This table outlines the standard required for various parts of the brewing process:

Process Plant Soil Type Cleaning Procedure Cleaning Criteria Chemicals
Milling Mills and Rollers Dust Manual Physically clean None
Mashing Mash Tun Particulate sugar, scale, tannin Manual or CIP Chemically clean Detergent
Boiling Copper Starch, sugar, hop residues, scale, tannins Manual or CIP Chemically clean Detergent
Cooling Para-flow Particulate protein scale Manual, CIP or both Micro-biologically clean Detergent & Sanitiser
Fermentation F.V.’s Yeast, Tannin, Sugar, Scale, Protein, Oxidation products Manual or CIP Micro-biologically clean Detergent & Sanitiser
Conditioning Closed Vessels Yeast, Protein, Scale CIP Micro-biologically clean Detergent & Sanitiser
Packaging Casks Yeast, Protein, Scale CIP Micro-biologically clean Detergent & Sanitiser
Cellar Beer lines Yeast, Protein, Scale CIP Micro-biologically clean Detergent & Sanitiser

The choice of cleaner employed will be dependent upon the nature of the deposits found in a particular environment and on the cleaning criteria. Generally speaking organic deposits such as proteins, gums, yeast, sugars and hop residues are most efficiently removed by caustic based cleaners, whilst inorganic scale is removed by acidic cleaners. The materials of construction of the plant are also critical, caustic soda based cleaners for example being aggressive to Aluminium.

For more information please click here.
Murphy’s supply and number of brewery hygiene products.

Addition of Copper Finings Murphy and Son Ltd

General Considerations

• Copper finings are derived from seaweeds and the active ingredients are carrageenans and furcellarans. They are available as dried seaweed, e.g. Irish Moss, or as extracts in the form of either pellets or powders.
• Copper finings can be added directly to the copper. Alternatively powders can be slurried with cold liquor prior to addition.
• The optimum rate of addition of finings should be determined annually when starting the new season’s malt or whenever there is a change in the type or supplier of malt.
• The rate of addition of finings will affect the clarity of both hot and cooled wort. Incorrect addition of copper finings (both over and under) can give poor fining action in the cooled wort and beer which fines with difficulty.

Range of Values

• Optimum rates of addition may vary from one malt variety to another, from season to season and from brewhouse to brewhouse. Murphys are happy to offer an annual optimisation service to our customers, either in our labs or on-site.
• Typical rates of addition are in the order of 1·0 – 5·0 gms per Hectolitre (10 ppm to 50 ppm, 1·63 – 8·15 gms per barrel).• Hot breaks should consist of large flocs in bright wort. Cold breaks should be a heavy fine sediment in bright wort.
• The haziness of worts from the heat exchanger should be within the range of 2 – 6 E.B.C. haze units. If worts are too bright fermentation problems are sometimes encountered because the release of carbon dioxide and consequent ‘stirring action’ that such a release promotes, are hindered.

Operational Protocols

• When casting to a hop-back, finings are added during the last 5 to 15 minutes of boiling. If the practice is to recycle worts at the hop-back finings can be added at this point. When using a Whirlpool, finings should be added at casting from the copper.
• Whatever method of addition is used the copper finings must be evenly dispersed.
• Rates of addition should be optimised according to results obtained.

Measurement Protocols

• The formation of hot breaks is assessed visually after sampling from the copper at casting.
• Cold breaks are assessed visually after sampling from the cold wort mains and allowing to stand for a minimum of 2 hours.
• Rate of addition of finings; a graph is drawn of casting, gravity against rate of addition of copper finings and breaks are indicated as excellent, good or poor. The rate of addition is altered when poor results are observed.

Kettle Finings at Murphy & Son

Brewing Audit

Build up of Beerstone

NIPAC B  – Beerstone Remover

Corner-Technical

Beerstone removal

As a brewer you may have a problem with beerstone build-up in brewing vessels and containers.
Beerstone is a compound called calcium oxalate, and if not completely removed can harbour microorganisms. Beerstone is a common factor in wild yeast infections within breweries, it can also act as a nucleation point and cause gushing.
The removal of this material is carried out by using a concentrated formulation of nitric and phosphoric acids.

Nipac B is designed primarily for this application in breweries and is formulated to be low foaming and is suitable for use in recirculation applications. It can be used as an alternative to caustic based detergents in breweries for the cleaning of bright beer tanks and tankers whilst under CO2 atmosphere. A gel version exists for manual application where recirculation of the product is not possible.

https://murphyandson.co.uk/store/75-beerstone-removal

BENEFITS OF NIPAC B

· Excellent mineral and protein removal
· Aids removal of beer and milk stains
· Safe for use on Stainless Steel
· Can be used under CO2 atmospheres
· Suitable for use in CIP applications.
For more information and dosage rates please click on the following:
NIPAC B Technical Data sheet. Please contact our sales line or sales email to purchase this product.

logo_holchem

Hygiene from Holchem

Function of Auxiliary Finings

Auxiliary Finings

General Considerations
• Auxiliary fininqs aid the action of isinglass finings by enhancing the total negative charge, especially when contribution by yeast is low. This improves the electrostatic interaction between proteins and isinglass finings. Beers fine more quickly because of the larger floc size.
• Auxiliary finings are available in solution as acidified polysaccharides, silicates, alginates and formulated blends.
• Factors which need to be considered are the type of auxiliary finings, dosage rate, storage temperature and conditions, time of addition, fining performance, yeast count prior to fining and compactness of sediment.

Range of Values
• Sulphur dioxide content of liquid auxiliary finings is typically between 200 and 300 mg per litre.
• Solutions of auxiliary finings should be visually bright prior to use.
• Yeast counts are typically 0·5 x 106 – 2 x 106 cells per ml with a mean of 1·0 x 106 cells per ml.
• The dosage rate of auxiliary finings is typically 0·9 – 3·5 ml per litre (¼ – 1 pint per barrel), but is related to the isinglass dosage rate and depends on compactness of the sediment.

Operational Protocols
• Liquid auxiliary finings are stabilised with sulphur dioxide and stored in inert containers at ambient temperature There must be adequate ventilation in the storage area because levels of sulphnr dioxide particularly on delivery can be high.
• Addition is made in-line through a dosing pump as beer is transferred from fermenting vessel to racking tank or directly to tank or cask
• Addition of alginate auxiliary finings is made at least 4 hours before addition of isinglass finings. Due to the rapid action of silica based auliliaries they can be added either pre- or post-isinglass finings. The actual time of addition is determined by experience.

Measurement Protocols
• Every batch of finings should be inspected visually and examined for infection by micro- organisms.
• Fining action is monitored by making the equivalent addition of finings to appropriate samples of beer and noting daily the size of flocs, speed of fining action and clarity of fined sample
• A nine gallon cask is fined and stillaged in the sample cellar for a larger scale production check on the fining performance
• Finings contribute to sulphur dioxide levels in beer The levels of sulphur dioxide in samples of fined beer should be measured. Auxiliary finings supplied by Murphy & Son Ltd. will add in the order of 0·25 – 1 ppm SO2 to the beer at typical addition rates.

Take a look at our Auxiliary finings range

 

MURPHY AND SON LTD JOB VACANCY – LABORATORY MANAGER

Job Advert – Laboratory Manager

This role entails the management of all laboratory staff (currently a team of 6), in both Chemistry and Microbiology laboratories.

Work carried out in the laboratories covers: Quality Control testing of raw materials and all products manufactured on site in accordance with the ISO9001 Quality System, testing of samples supplied by customers and testing under the UKAS ISO 17025 banner.

The day to day duties involve:

Management

  • To coordinate both chemistry and microbiology laboratory staff on a day to day basis
  • To set and measure productivity targets
  • To undertake annual appraisals for all laboratory staff
  • To carry out one to one meetings and review staff objectives
  • To hold regular laboratory meetings
  • To train laboratory staff in relevant laboratory roles
  • To attend weekly management meetings
  • To liaise with other managers with regards to any company business that involves the laboratory

Laboratory

  • To confirm Quality Control testing of manufactured products and sign off batch cards
  • To compile laboratory reports to send out to customers
  • To liaise with customers regarding samples and to discuss the relevance of test results
  • To field customer technical queries via email and telephone
  • To provide laboratory testing quotes to customers
  • To liaise with the Technical Sales Representatives with regards to any specific customer analyses/trials
  • To ensure laboratory consumables are ordered and stock levels are correct
  • To provide cover in the absence of other laboratory staff
  • To develop and promote new methods and test procedures, in conjunction with the Product Manager and the R&D team
  • Extend the range of UKAS accredited testing offered to customers

Quality

  • Liaise with the Compliance department to meet the needs of and QRESH objectives
  • To carry out internal audits
  • To assist with external auditors on the day of auditing
  • To undertake the role of UKAS Quality Manager and UKAS Deputy Technical Manager

Attributes

  • Be a good all round manager
  • Have good communication skills
  • Have knowledge of good laboratory practices
  • Have knowledge of ISO9001 Quality Management systems
  • Have knowledge of ISO17025 UKAS systems
  • Preferably knowledge of BRC standards
  • Knowledge of the brewing, food and beverage industries would be an advantage
  • Have experience of working in, and preferably managed, a chemistry or microbiology laboratory

Hours: 8.30 – 5.00 Monday to Friday

Holidays: 22 days plus bank holidays rising to 25 days.

Salary: £28,000-£32,000 depending upon experience.

training day

If you would like to apply for the above position please could you send  your CV and a covering letter to Joanne.taylor@murphyandson.co.uk all applications will be treated as confidential.

The closing date for all roles is Friday 26th May at 12.00pm.